Job Description:

The Automation Controls Specialist will assist in the development and implementation of processes and system enhancements within the manufacturing and operations area. The focus will be on integrating practical process solutions that enhance manufacturing and operations proficiency. Specifically responsible for: installation, programming, calibration, troubleshooting, and preventive and corrective maintenance of automation equipment for the plant and facilities. Oversees the performance of a wide range of equipment automation. Performs and/or coordinates comprehensive expert technical maintenance, troubleshooting, and repair of equipment automation. Interfaces with vendors and may be placed on-call to work extended hours as required by management or facility needs. Essential Duties and ResponsibilitiesLearn, practice, and adhere to all safety, quality, and department-specific policies as well as GMP/SOPs and prepare and maintain records as requiredPerform installation, calibration, configuration, and maintenance activities on wired and wireless instrumentationPerform troubleshooting for process equipment hardware and programming of controllers such as PLCs, HMI (Human Machine Interface), POCs (pump-off controllers), VSDs (variable speed drives), and Plant DCS (Distributed Control Systems)Document automation equipment maintenanceAnalyze automation equipment failures and propose solutions to address the failures so they do not recurSupport automation parts procurement and monitor current supply to ensure the availability of spare partsEnsure automation equipment is installed and functioning according to the facility design and applicable automation standardsGenerate as-built instrumentation drawingsCoordinate contractors and vendors when additional support is required to perform workPerform automation work in compliance with all corporate and local area safety procedures and policiesEnsure proper care in the use and maintenance of equipment and supplies; promote continuous improvement of workplace safety and environmental practicesManage all aspects of your projectsEngages in appropriate communication across teams and departmentsPractice Lean Manufacturing to improve efficiency and eliminate wasteMaintain a clean, organized, and safe working environment to ensure efficiency, safety, and product integrityDemonstrate good judgment by reacting to unsafe acts or conditions by making them safe or reporting them to those who can correct them and documenting the correctionPerform assigned tasks while wearing Personal Protective Equipment (PPE)Must always maintain confidentiality and have regular and reliable attendancePerform other duties as assigned Desired Skills· Minimum of 1 year of controls technician experience in a high-volume manufacturing/industrial environment or applicable technical certificate/degree3+ years of experience maintaining industrial equipment and automation, or technical military experience instead of a degreeEngineering degree preferred; minimum 5 years experience that is directly related to the duties and responsibilities specifiedUnderstanding of electronic equipment and computer hardware and software, including but not limited to instrumentation configuration and PLC programming applications· Skilled at troubleshooting electrical, hydraulic, and pneumatic systemsUnderstanding of PLC hardware and programs based on ladder logicSkilled in PLC Languages such as Allen Bradley, Do-more, and SiemensComfortable running equipment using internal or 3rd party software, able to decipher logs and troubleshoot equipmentUnderstanding of pump-off controllers, remote terminal units and variable speed drives theory of operationExperience working with CMMS software· Skilled in SCADA systems such as Ignition, C-more, and Factory Talk ViewExcellent understanding of P&IDs (piping & instrumentation diagram), PFDs (Process Flow Diagrams), Cause & Effect charts, I/O drawings, and process control informationUnderstanding of electrical equipment operation, maintenance, and industry safety standardsKnowledge of industrial instrumentation & measurement principles and calibration toolsKnowledge of Sanitation practices for both facilities and equipmentRead, write, speak, and comprehend English· Experience working in a fast-paced and dynamic environment and able to manage multiple prioritiesAbility to work well under changing demandsRequires a cooperative team orientation, common sense, good judgment, and professional behaviorAbility to communicate effectively both written and orally within the organizationAbility to give positive suggestions to improve operations in the work centerAbility to read, interpret, and create technical manuals, blueprints, schematics, and engineering documents and specificationsStrong communication skills and demonstrated teamwork skillsAdvanced electrical background working on high and low voltage systemsSkilled with common workplace software (MS Word, Excel, PowerPoint, etc.)Willing to perform shifts and overtime as requiredProven leadership ability and strong communication skills